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熱噴涂設備-噴鋅機-噴鋁機

 

涂裝裝備系列作品

熱噴(pen)漆(qi)生產(chan)設備(噴(pen)鋅機,噴(pen)鋁機,噴(pen)鋅鋁鎂合(he)金機)產(chan)品(pin)系列(lie)

Thermal spraying equipment (spraying zinc machine, spraying aluminum machine, spraying  injection machine spraying zinc alloy machine) series

·熱噴塑產品環節:以這(zhe)種(zhong)熱媒將噴塑建筑板材(線纜或粉材)熱處理(li)加熱,加熱的(de)建筑板材達(da)成熔融(rong)(rong)或半熔融(rong)(rong)狀況(kuang)的(de)粒(li)子,許多(duo)粒(li)子以縮小(xiao)新鮮空氣為趨勢以必定(ding)的(de)的(de)速度挑戰并磨合在(zai)基表淺上(shang)面,達(da)成具備(bei)有必定(ding)的(de)特點的(de)噴塑層。

·以提高供暖系統的(de)有(you)所不(bu)同,可(ke)可(ke)分一氧(yang)化(hua)碳燃燒物(wu)法(fa)和電熱器法(fa)。前(qian)一個有(you)一氧(yang)化(hua)碳燃燒物(wu)火苗噴(pen)砂(sha)、爆炸(zha)案噴(pen)砂(sha)及(ji)髙速火苗噴(pen)砂(sha)(HVOF);后面涵蓋弧光噴(pen)漆(qi)(qi)(qi)及(ji)等鋁(lv)化(hua)合物(wu)噴(pen)漆(qi)(qi)(qi)(又分過熱蒸汽等鋁(lv)化(hua)合物(wu)噴(pen)漆(qi)(qi)(qi)與水穩等鋁(lv)化(hua)合物(wu)噴(pen)漆(qi)(qi)(qi))。噴(pen)漆(qi)(qi)(qi)技藝(yi)對納(na)米(mi)涂層存在至關重要應響(xiang)的(de)是噴(pen)漆(qi)(qi)(qi)溫濕度(du)(按照嚴格的(de)說,是溶滴(di)蠕(ru)(ru)變基表皮面時(shi)的(de)溫濕度(du))和溶滴(di)蠕(ru)(ru)變外面的(de)速度(du)慢。

·斯特爾熱噴(pen)砂控制(zhi)系統一般應用(yong)在高壓鐵塔、燈(deng)桿(gan)、鋼箱梁、水閘們、輪船等構成(cheng)件大空(kong)間(jian)長久防(fang)腐施工及造紙業烘缸、彩色印刷輥、曲軸等工件表明的表明劃痕(hen)的噴(pen)砂修復(fu)工具,還適應用(yong)在濾波電(dian)(dian)容、電(dian)(dian)瓷服務行業的電(dian)(dian)級噴(pen)砂等。

·Thermal spraying series process: Add some heat source and to heat up the spraying materials(Wire or powder materials), heated material form melting or half melt condition of particles, These particles are power by compressed, to certain speed for the impact and deposition in the matrix surface, form a spray coating with some characteristics.

·To the different provide between heat source it can be divided into burning method and heating method. The former includes combustion flame spraying, explosion spraying and the flame spraying (HVOF); The latter include arc spraying and plasma spraying (is divided into atmospheric plasma spraying and plasma spraying water stability). Spraying process have an important impact on the coating is that spraying temperature (Strict said, it is the temperature of dissolve drops the matrix surface of the impact) and dissolve the speed of the impact drops surface.

·Stel hot spraying System, which is used for light pole, Bridges, tower, the locks, shipbuilding and other structural long-term anti-corrosion and paper dryer, printing roll, crankshaft etc of workpiece surface wear spraying repair, also applies to capacitor, electroceramics electrode coating industry.

 

納米涂(tu)層功用 Coating function

標準國外F.N.LONGO對(dui)熱噴塑納(na)米涂膜(mo)的定義(yi)步驟,納(na)米涂膜(mo)按特點可(ke)可(ke)分:

1、耐磨性能損(sun)(sun)金(jin)屬納(na)米(mi)納(na)米(mi)涂層。包涵抗粘有(you)損(sun)(sun)耗、面上強(qiang)度疲(pi)勞損(sun)(sun)耗金(jin)屬納(na)米(mi)納(na)米(mi)涂層和(he)耐沖濁金(jin)屬納(na)米(mi)納(na)米(mi)涂層。這之中有(you)一些(xie)的情況仍有(you)抗超低溫(<538C)破損(sun)(sun)和(he)抗高溫天氣(qi)(538~843C)損(sun)(sun)壞鋁(lv)層之分。

2、耐溫(wen)抗防鈍化納米鍍(du)層。此種(zhong)納米鍍(du)層還包括溫(wen)度高全過(guo)程(cheng)(在(zai)這其中(zhong)有防鈍化的(de)(de)(de)(de)氣體、浸蝕性的(de)(de)(de)(de)氣體、高出843℃的(de)(de)(de)(de)沖蝕及熱障)和熔融(rong)不(bu)銹(xiu)鋼的(de)(de)(de)(de)過(guo)程(cheng) (這其中(zhong)有熔融(rong)鋅、熔融(rong)鋁、熔融(rong)鐵和鋼、熔融(rong)銅)所采用的(de)(de)(de)(de)金屬涂層。

3、抗大方得體(ti)和(he)浸(jin)漬銹(xiu)蝕涂(tu)膜(mo)。大方得體(ti)銹(xiu)蝕涵(han)(han)蓋(gai)制造業歡(huan)樂緊(jin)張(zhang)感(gan)、鹽性歡(huan)樂緊(jin)張(zhang)感(gan)、田(tian)野歡(huan)樂緊(jin)張(zhang)感(gan)等構(gou)成的銹(xiu)蝕;浸(jin)漬銹(xiu)蝕涵(han)(han)蓋(gai)可(ke)飲用水(shui)惠(hui)陽(yang)(yang)惠(hui)陽(yang)(yang)、非可(ke)飲用水(shui)惠(hui)陽(yang)(yang)惠(hui)陽(yang)(yang)、熱惠(hui)陽(yang)(yang)惠(hui)陽(yang)(yang)、建議使用淡鹽水(shui)配(pei)合、物理化學和(he)食品原料粗加工(gong)等構(gou)成的銹(xiu)蝕。

4、電(dian)導和(he)電(dian)容鍍層(ceng)。此種鍍層(ceng)主要用于電(dian)導、電(dian)容和(he)手機屏蔽。

5、完全恢復長度鋁(lv)層。此(ci)種鋁(lv)層用(yong)在鐵基(ji)(可切銷與可銑削的(de)碳素鋼(gang)和耐蝕鋼(gang))和稀有材料材料(鎳、鈷(gu)、銅、鋁(lv)、鈦及用(yong)戶的(de)合金鋼(gang))相關(guan)食(shi)品。

6、機(ji)械廠機(ji)械部(bu)件空閑(xian)時間操作鋁層。這鋁層可(ke)磨。

7、耐三聚(ju)氰胺樹(shu)(shu)脂電(dian)(dian)(dian)化(hua)學(xue)物質(zhi)氧化(hua)涂膜。三聚(ju)氰胺樹(shu)(shu)脂電(dian)(dian)(dian)化(hua)學(xue)物質(zhi)氧化(hua)分為種(zhong)種(zhong)各(ge)樣酸、堿(jian)、鹽,種(zhong)種(zhong)各(ge)樣三聚(ju)氰胺樹(shu)(shu)脂物和種(zhong)種(zhong)各(ge)樣有機物三聚(ju)氰胺樹(shu)(shu)脂電(dian)(dian)(dian)化(hua)學(xue)物質(zhi)導電(dian)(dian)(dian)介質(zhi)的氧化(hua)。

 

Coating can be divided in function according to the US F.N.LONGO of method that the classified method of thermal spraying coating.

1. Wear resistance coating. Including resistance to stick with wear, wear coating surface fatigue and resistance to blunt turbidity coating. Some of them have difference such as fight microtherm wear(<538C) and high temperature resisting wear coating(538~843C).

2. Heat resistant antioxidant coating. This coating process application of coatings including high temperature( There are oxidation atmosphere, corrosive gas, higher than 843℃ of erosion and thermal barrier) and molten metal process(There are melting molten aluminum, zinc, iron and steel, melting molten copper).

3. Atmospheric corrosion resistance and dipping coating. Atmospheric corrosion caused by corrosion including industrial atmosphere, atmosphere, atmosphere of salt field, etc; Dipping corrosion caused by corrosion including drinking water, the drinking water, hot water, salt water, chemical and food processing, etc.

4. Conductivity and resistance coating.The coating used for electrical conduction, resistance and shielding.

5. Restore size coating. The coating used for some products made by iron (Carbon steel and corrosion resistant steel that can but cutting and grinding) and non-ferrous metal (Nickel, cobalt, copper, aluminum, titanium and other alloy).

6. Mechanical components clearance control coating.The coating can be ground.

7. Chemical corrosion-resistant coating. Chemical corrosion including all kinds of corrosion such as Acid, alkali, salt, all kinds of inorganic and organic chemistry of the medium.

噴涂料裝置編

物品亮(liang)點 Product features

飛(fei)速(su)脈(mo)沖靜電粉末噴涂(tu)料(liao)(liao)機是我們(men)總部發(fa)明發(fa)展的(de)一款服務。它是以電帶(dai)來脈(mo)沖為熱力,將合(he)金(jin)絲溶解,以縮短冷(leng)空氣做吸(xi)霧(wu)及(ji)待冷(leng)卻,將需靜電粉末噴涂(tu)料(liao)(liao)用(yong)合(he)金(jin)絲吹成(cheng)微細顆粒物,飛(fei)速(su)噴向經過(guo)了預處置鑄件漆層(ceng),收獲非(fei)常理想鍍層(ceng)。

High speed arc it's research and development of a high efficiency, low energy consumption and high-tech products. It is produced as heat source, electric arc will melt metal wire, to compressed air atomization and cooling, on will be spraying with wire micro-sized particles blow in, the gush after pretreatment to the surface coating, obtain ideal.

適(shi)用人群范圍內 Applicable scope

1. 電力(li)塔、橋梁工(gong)程、水鑄(zhu)鐵閘門、油船(chuan)等鋼空間結構噴鋅(xin)噴鋁防(fang)腐處理。

2. 造紙助劑烘(hong)缸、靜(jing)電(dian)噴涂(tu)輥、曲軸(zhou)等鏜(tang)孔外面磨花的靜(jing)電(dian)噴涂(tu)消(xiao)除(chu)。

3. 濾波(bo)電(dian)容、電(dian)瓷(ci)制造(zao)行業的(de)工(gong)業噴漆等。

4. 工業鍋爐四管、制粉平臺(tai)(引(yin)風(feng)機(ji)風(feng)扇葉片及蝸殼)、滾(gun)筒機(ji)、烘(hong)缸、軸類、塑模等防(fang)磨(mo)防(fang)潮粉末(mo)噴(pen)涂層。

1. The Eiffel Tower, the bridge, the water gate, shipbuilding and other steel structure spraying zinc corrosion spraying aluminum.

2. HongGang papermaking, printing roll, crankshaft etc the surface of spraying repair wear .

3. Capacitance, electroceramics electrode coating industry.

4. Four tube boiler, system powder system (their impeller and spiral), roller, HongGang axle, mould as well as the grinding corrosion spraying layer.

 

服務(wu)器類型Model

STR-400

STR-400A

STR-250-D

搜索直流電壓(ya)Input voltage

3相AC380V、50Hz

額定值(zhi)輸出(chu)電壓電機功(gong)率Rated output power

18kw

13kw

7kw

功率(lv)(lv)功率(lv)(lv)Rated current

400A

300A

250A

打印輸(shu)出(chu)工作電壓Output voltage

21~45V

18~42V

14~36V

 

載荷率Load rate

60%

電流值緩(huan)解級數Voltage regulation series

粗、細調各3檔、共9檔

內部空間面(mian)積Envelop dimensions

600×460×850

承重Weight

215kg

195kg

140kg

接地(di)技能等級Insulation class

E

 

一般新(xin)技術數據 Main technical parameters

噴砂涂料

Spray materials

橡膠線口徑

Wire diameter(mm)

最常(chang)見本職工(gong)作瞬(shun)時(shi)電(dian)流(liu)

Common working current(A)

負載的電壓

load voltage(V)

選則氧氣帽內徑

Choose air hat caliber(mm)

靜電噴涂效應

Spraying efficiency(kg/h)

鋅絲Zinc wire

1.2-3.0

80-210

18-30

6-8

32

鋁絲Wire

1.2-3.0

120-240

25-38

6-8

30

銅線Copper wire

2.0

150-200

35-40

7-8

18

高碳素(su)鋼絲High carbon steel wire

2.0

150-220

10-44

8

21.5

不銹鋼(gang)裝(zhuang)飾管線Stainless steel wire

2.0

150-220

10-44

8

32.5

鋅鋁Zinc, aluminum

1.2-2.0

80-110

18-28

7

19-28

鉛錫鎳鋼絲 Lead-tin alloy silk

1.2-3.0

 

 

 

 

 

本套(tao)機(ji)器(qi)機(ji)器(qi)由快速焊(han)弧噴槍、焊(han)弧靜電(dian)噴涂(tu)電(dian)源開關(guan)結構(gou)。另(ling)需一起機(ji)器(qi)機(ji)器(qi):冷(leng)空大氣壓(ya)力縮機(ji)、冷(leng)室內(nei)空氣空氣濾(lv)芯(xin)、放絲盤架。

This set of equipment by the arc gun, arc spraying of power supply. Take another corollary equipment: air compressor, air cleaner, put silk plate frame.

的空氣重壓

Air pressure

進入電

Input power

轉換功效

Output power

的輸出負載電阻

Load voltage output

交流電源凈重

Power weight

調整線電壓

Adjusting voltage

>0.5Mpa

380V(三相電機)50HZ

16KW

18-44V

178kg

0-24V

 

主要包括立體式式自動(dong)控(kong)制(zhi)氣、電打開(kai),控(kong)制(zhi)更便(bian),可建立長(chang)長(chang)度(du)登(deng)高運行。

離子航空車(che)速達(da)420m/s之內。

軸徑熱空氣(qi)速度慢達(da)600m/s。

耐磨涂層累(lei)積(ji)率達(da)到(dao)75%。

The one-piece electric control pneumatic, electric switch, the operation more

convenient, may realize the long distance race homework.

The speed of 420 particles m/s above.

Axial flow speed of 600 m/s.

Coating deposition rate of more than 75%.

 

噴槍毛重

Gun weight

氣體負荷

Air pressure

氧氣需求量量

Air consumption

送絲的引力

Send silk gravity

控速依據

Speed range

導入相電壓

Input voltage

2.65kg

>0.5Mpa

>1.85m3/min

>8kg

有級調壓

≤24V(交流電)

 

噴塑主設備類型

1、電(dian)(dian)弧放電(dian)(dian)靜(jing)電(dian)(dian)噴(pen)涂機大部(bu)分(fen)用(yong)做鋼節構的大面積防蝕及(ji)有損壞或加工工藝差錯的機械部(bu)件(jian)表明修理和提(ti)純電(dian)(dian)感導電(dian)(dian)鍍(du)層等。

2、其(qi)主要涂裝相(xiang)關材料:鋅、鋁等。

3、據不同(tong)的(de)(de)負荷能力的(de)(de)生產制(zhi)造(zao)必須要(yao) ,該焊弧噴(pen)槍可統一在設(she)備(bei)上(shang)對方式的(de)(de)大(da)部件來進(jin)行涂(tu)裝(zhuang)。

4、支持拉式弧光(guang)噴槍,推式弧光(guang)噴槍也(ye)可(ke)致用。

5、該主機電源將(jiang)噴槍工(gong)作(zuo)狀(zhuang)況管(guan)控、送(song)絲變頻調速、氣態導壓管(guan)集全身(shen)是抱(bao)負(fu)的脈沖噴粉末噴涂設備。

1、It is mainly used in the steel structure of the large area antisepsis and wear or processing error of parts surface repair and preparation capacitance conductive coatings, etc.

2、Main spraying materials: zinc, aluminum, etc.

3、The arc gun can be fixed in the machine tool of the rules on the great work a spray according to the different working conditions of production needs.

4、It can be used to pull type arc gun, also in push type arc gun.

5、The power supply conditions have gun control, wire feeding speed, gas pipeline, etc. Is the ideal arc spraying spraying special equipment.

焊弧涂裝:
脈沖電子線噴塑就是項構建了錫焊技藝的很簡單性和輕便性的熱噴塑技術水平設備,這一項良好的接觸面加工技術水平設備實計上能在某些領域便地適用。最后,脈沖噴塑體系的入料本事使之能良好地操作于大占地接觸面加工公開場合,舉例子小型工程的鋼空間結構和小型輪輥。

應 用:
軸頸、軸承修復
輪輥表面修復
建筑鋼結構保護

方  法:
脈沖放電放電線纜熱涂裝將線纜充分熔融、霧化吸入,并將液滴輸送到類件面。該制作工藝選擇脈沖放電放電加熱,而就不是選擇氧-主要燃料火柱煤氣彩石。在一種兩線系統里,脈沖放電放電引起兩個人填裝了需涂裝的物質的線纜反相極頭,線纜的是交點直接性位置定位在文件壓縮暖空氣輸送頭前頭,當脈沖放電放電制造的發熱量熔融線纜,輸送頭將熔融液滴噴灑到類件面。機送料器將兩個線纜持續不斷進入有保障脈沖放電放電涂裝和煤氣建材的市場均衡。

實 踐:
壓縮空氣噴射方法在線材電弧噴射系統的使用,使得熔融粒子的氧化速度要比其它使用惰性載流氣體系統更快。因而,線材電弧噴涂涂層的顯微照相揭示,本方法制備的材料氧化率百分比要比用等離子或HVOF系統制備的其它噴涂涂層要高,涂層的硬度也要增加不少,盡管這個氧化過程可能影響到一些應用。除壓縮空氣外,氮氣也可以作為離子化氣體以減少沉積過程中的氧化物。
線材電弧噴涂可以生產特殊的50-50仿合金涂層。因為雖然電弧必須在兩線之間激發,但線材可以是不同的材料。通過使用不同類型的兩種線材,涂層會形成混合體。如果有這種特殊的涂層需求,線材電弧噴涂將是比較實用的選擇。
 
噴鋅是各類部件安全防護網、防潮的生產設備。為可以防止部件外面上的氧化的,以外基本上都使用車漆愛護措施,其防潮期限基本上在3-5年,故此還要通常性做出維修培訓、養護等,要耗多人工成本人力。現使用部件外面上噴砂后噴鋅、再環氧瀝青漆加工過程充分愛護措施,防潮期限達到30年之上不必養護等。
維護方便快捷:噴涂可直接在現場進行,無需拆裝;
1.噴鋅、噴鋁、噴銅可修復性強:結構件在加工、起吊、運輸、安裝過程中,涂層易被碰壞、劃傷,電弧噴涂技術可以進行修復;
2.與金屬基體的結合力好:電弧噴涂層與基體以機械熱鑲嵌和微冶金結合共同作用,涂層表現出好的結合力,是火焰噴涂的3倍,在所有防腐涂層里結合力較好;
 3.涂層質量好:電弧噴涂(噴鋅、噴鋁、噴銅))加熱絲材方式為電弧加熱,絲材融化溫度高,融化均勻,噴涂致密,涂層質量本公司熱誠期待著有五金加工業務的各地各行業客戶與我們聯系。誠信為本,真誠為廣大客戶提供品質的五金加工產品及更完善的服務,確保品質、準時交貨、及時響應和處理客戶反饋的相關要事。